
The RL6205BK is a low-profile 125 x 80 mm ABS plastic project enclosure from the RL Series of shallow-lid boxes, designed to house P.C. boards for hand-held use or wall mount. It suits OEM engineers, electronics builders and integrators who need a black housing for a small circuit board assembly. At a nominal 25 mm it is the lowest-profile enclosure in the RL series table, and the shortest of the three heights (25, 35 and 50 mm) built on the 125 mm x 80 mm footprint.
The enclosure is molded in black general purpose ABS plastic with a light texture and uses two-part construction. Both the box and the shallow lid carry a smooth recessed area for a membrane, label or silkscreen, and P.C. board standoffs are molded into both halves, with bosses that accept M2.6 self-tapping screws.
Nominal size is 4.92 in x 3.15 in x 0.98 in (125 mm x 80 mm x 25 mm) (the drawing shows an overall height of 25.70 mm [1.01 in]), with inside dimensions of 120.12 mm [4.73 in] long, 75.12 mm [2.96 in] wide and 19.90 mm [.78 in] high. It accepts a maximum P.C. board of 119.31 mm x 74.31 mm per the series ordering table (119.3 mm x 74.7 mm on the part page). This is the version without wall mounting flanges; the flanged equivalent is RL6205-FBK. Shipping weight is 0.2 lbs (0.09 kg).
The enclosure includes lid screws and PCB screws. The RL6205BK is designed to meet IP54, and is RoHS and REACH compliant. Some chemicals can damage or weaken the plastic, including acetone, ketones, thread-locking compounds, cutting or tapping fluid and strong solvents, so use only plastic-safe cleaners. The enclosure can also be factory modified (milling, drilling, printing), and solid models are available in .stp or .x_t. The light gray counterpart of this size is RL6205.
| Included Items | Lid screws and PCB screws |
| Color | Black |
| Series | RL Series ABS Plastic Project Enclosures, Shallow Lid |
| Description | ABS PROJECT ENCLOSURE BLACK |
| Part Number | RL6205BK |
| Intended Use | House P.C. boards for hand-held use or wall mount |
| Product Type | Project box, general purpose |
| Long Description | enclosure - plastic |
| Mounting Flanges | No wall mounting flanges |
| Flanged Lid Version | RL6205-FBK |
| Black / Gray Counterpart | RL6205BK (black) / RL6205 (gray) |
| Inside Width | 75.12 mm [2.96 in] |
| Inside Height | 19.90 mm [.78 in] |
| Inside Length | 120.12 mm [4.73 in] |
| Width (Series Table) | 80 mm |
| Height (Series Table) | 25 mm |
| Length (Series Table) | 125 mm |
| Nominal Size (L X W X H) | 4.92 in x 3.15 in x 0.98 in (125 mm x 80 mm x 25 mm) |
| Max. P.C. Board Width (Part Page) | 74.7 mm |
| Max. P.C. Board Length (Part Page) | 119.3 mm |
| Max. P.C. Board Width (Series Table) | 74.31 mm |
| Overall Size Per Drawing (L X W X H) | 125.00 mm [4.92 in] x 80.00 mm [3.15 in] x 25.70 mm [1.01 in] |
| Max. P.C. Board Length (Series Table) | 119.31 mm |
| UPC | 623980319124 |
| UNSPSC | 39121301 |
| CAD Models | .stp or .x_t |
| Factory Modification | Available (milling, drilling, printing etc.) by quote |
| Shipping Weight | 0.2 lbs (0.09 kg) |
| Material | ABS Plastic |
| Construction | Two-part (box and shallow lid) |
| Screw Bosses | Accept M2.6 self-tapping screw |
| Material Grade | General purpose ABS plastic |
| Surface Finish | Light texture |
| Recessed Panel Area | Smooth recessed area on both halves for membrane, label or silkscreen |
| P.C. Board Standoffs | Molded into both halves |
| IP Rating | IP54 (designed to meet) |
| Chemical Resistance | Avoid acetone, ketones, ethers, aromatic and chlorinated hydrocarbons, thread-locking compounds, cutting or tapping fluid, water detection paste, anti-seize paste, strong solvents or cleaners, and some greases and oils; use plastic-safe cleaners |
| RoHS Compliant | Yes |
| REACH Compliant | Yes |
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The series ordering table lists a maximum P.C. board of 119.31 mm x 74.31 mm for the RL6205BK, while the part page lists 119.3 mm x 74.7 mm; design to the smaller figure to be safe. Inside dimensions are 120.12 mm [4.73 in] x 75.12 mm [2.96 in] x 19.90 mm [.78 in] high.
No. The RL6205BK has no wall mounting flanges. The series is designed for hand-held use or wall mount, and the same size with wall mounting flanges in black is RL6205-FBK.
The enclosure includes lid screws and PCB screws.
It is designed to meet IP54.
They share the same 125 x 80 x 25 mm size; RL6205BK is black and RL6205 is light gray.
Avoid acetone, ketones, ethers, aromatic and chlorinated hydrocarbons, thread-locking compounds, cutting or tapping fluid, water detection or anti-seize paste, strong solvents or cleaners, and some greases and oils. Use cleaners listed as plastic safe.

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