
The RL6165BK is a slim 105 x 65 mm ABS plastic project enclosure from the RL Series of shallow-lid boxes, designed to house P.C. boards for hand-held use or wall mount. It suits OEM engineers, electronics builders and integrators who need a black housing for a small circuit board assembly. On the 105 mm x 65 mm footprint it is the low-profile 30 mm option; RL6175 shares the footprint at 40 mm tall.
The enclosure is molded in black general purpose ABS plastic with a light texture and uses two-part construction. Both the box and the shallow lid carry a smooth recessed area for a membrane, label or silkscreen, and P.C. board standoffs are molded into both halves, with bosses that accept M2.6 self-tapping screws.
Nominal size is 4.13 in x 2.56 in x 1.18 in (105 mm x 65 mm x 30 mm), with inside dimensions of 100.25 mm [3.95 in] long, 59.72 mm [2.35 in] wide and 24.70 mm [.97 in] high. It accepts a maximum P.C. board of 99.43 mm x 59.43 mm. This is the version without wall mounting flanges; the flanged equivalent is RL6165-FBK. Shipping weight is 0.14 lbs (0.06 kg).
Each purchased assembly includes the box, lid, 4 PCB screws and 4 lid screws, and the recommended screw torque is (43-50) Ozf.in / (30-35) cN.m. The RL6165BK is designed to meet IP54, uses UL94 HB rated ABS, and is RoHS and REACH compliant. Some chemicals can damage or weaken the plastic, including acetone, ketones, thread-locking compounds, cutting or tapping fluid and strong solvents, so use only plastic-safe cleaners. The enclosure can also be factory modified (milling, drilling, printing), and solid models are available in .stp or .x_t. The light gray counterpart of this size is RL6165.
| Included Items | Box, lid, 4 PCB screws and 4 lid screws |
| Color | Black |
| Series | RL Series ABS Plastic Project Enclosures, Shallow Lid |
| Description | ABS PROJECT ENCLOSURE |
| Part Number | RL6165BK |
| Intended Use | House P.C. boards for hand-held use or wall mount |
| Product Type | Project box, general purpose |
| Long Description | enclosure - plastic |
| Mounting Flanges | No wall mounting flanges |
| Flanged Lid Version | RL6165-FBK |
| Black / Gray Counterpart | RL6165BK (black) / RL6165 (gray) |
| Inside Width | 59.72 mm [2.35 in] |
| Inside Height | 24.70 mm [.97 in] |
| Inside Length | 100.25 mm [3.95 in] |
| Size (L X W X H) | 4.13 in x 2.56 in x 1.18 in (105 mm x 65 mm x 30 mm) |
| Inlay (Recess) Depth | .30 mm [.01 in] |
| Width (Series Table) | 65 mm |
| Height (Series Table) | 30 mm |
| Length (Series Table) | 105 mm |
| Max. P.C. Board Width | 59.43 mm |
| Max. P.C. Board Length | 99.43 mm |
| Replacement Lid Screws | SC520-50: Lid Screw (M2.6 X 18mm Self-tapping) (50 Pkg) |
| Replacement PCB Screws | SC519-50: PCB Screw (M2.6 X 6mm Self-tapping) (50 Pkg) |
| UPC | 623980406541 |
| UNSPSC | 39121301 |
| CAD Models | .stp or .x_t |
| Factory Modification | Available (milling, drilling, printing etc.) by quote |
| Packaging Type | bag |
| Shipping Weight | 0.14 lbs (0.06 kg) |
| Material | ABS Plastic |
| Construction | Two-part (box and shallow lid) |
| Screw Bosses | Accept M2.6 self-tapping screw |
| Material Grade | General Purpose ABS Black (UL94 HB) |
| Surface Finish | Light texture |
| Recessed Panel Area | Smooth recessed area on both halves for membrane, label or silkscreen |
| P.C. Board Standoffs | Molded into both halves |
| Recommended Screw Torque | (43-50) Ozf.in / (30-35) cN.m |
| IP Rating | IP54 (designed to meet) |
| Flame Rating | UL94 HB |
| Chemical Resistance | Avoid acetone, ketones, ethers, aromatic and chlorinated hydrocarbons, thread-locking compounds, cutting or tapping fluid, water detection paste, anti-seize paste, strong solvents or cleaners, and some greases and oils; use plastic-safe cleaners |
| RoHS Compliant | Yes |
| REACH Compliant | Yes |
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The series ordering table lists a maximum P.C. board of 99.43 mm x 59.43 mm for the RL6165BK. Inside dimensions are 100.25 mm [3.95 in] x 59.72 mm [2.35 in] x 24.70 mm [.97 in] high.
No. The RL6165BK has no wall mounting flanges. The series is designed for hand-held use or wall mount, and the same size with wall mounting flanges in black is RL6165-FBK.
The purchased assembly includes the box, lid, 4 PCB screws and 4 lid screws. Replacement packs are SC520-50 (lid screw, M2.6 X 18mm self-tapping, 50 pack) and SC519-50 (PCB screw, M2.6 X 6mm self-tapping, 50 pack).
It is designed to meet IP54. The ABS is UL94 HB flame rated.
They share the same 105 x 65 x 30 mm size; RL6165BK is black and RL6165 is light gray.
Avoid acetone, ketones, ethers, aromatic and chlorinated hydrocarbons, thread-locking compounds, cutting or tapping fluid, water detection or anti-seize paste, strong solvents or cleaners, and some greases and oils. Use cleaners listed as plastic safe.

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