
The 1594ESGY, listed as a heavy duty plastic box, is the light gray economy version of the E size in the 1594 Heavy Duty ABS Enclosures series. It offers the series' largest footprint for printed circuit boards and instrument assemblies in general purpose ABS, for applications that do not require flame retardant plastic.
The enclosure carries a UL94 HB flame rating. Its gray is listed on the drawing as Grey RAL 7035 for the non-flame retardant version, in a matte textured finish, and the thick-wall design averages 0.13 in (3.3 mm) across the series. Economy versions secure the lid with self-tapping screws into plastic posts; the matching replacement pack is 1594TS100 (100 pieces, #4 x 1 in).
Listed dimensions are 6.57 in x 4.2 in x 2.56 in (167 mm x 107 mm x 65 mm). The drawing shows an assembly of 166.97 mm [6.57 in] by 106.97 mm [4.21 in], 64.85 mm [2.55 in] high.
The 1594ESGY is rated IP54; the series states economy versions can reach IP66 with gaskets and screws with o-rings, and 1594EGASKET is the E-size gasket. It is RoHS and REACH compliant and ships shrink wrapped at 0.56 lbs (0.25 kg). Hammond offers factory modification such as milling, drilling and printing, with solid models in .stp or .x_t. As with all ABS, some chemicals such as acetone, strong solvents and thread lockers can damage the plastic.
| Type | Thick wall, general purpose |
| Color | Light Gray |
| Series | 1594 Heavy Duty ABS Enclosures |
| Version | Economy (general purpose ABS) |
| Description | enclosure - plastic |
| Part Number | 1594ESGY |
| Short Description | HEAVY DUTY PLASTIC BOX |
| Color Code (Drawing) | Grey - RAL 7035 |
| Size L X W X H | 6.57 in x 4.2 in x 2.56 in (167 mm x 107 mm x 65 mm) |
| Overall Width (Drawing) | 106.97 mm [4.21 in] |
| Overall Length (Drawing) | 166.97 mm [6.57 in] |
| Assembly Height (Drawing) | 64.85 mm [2.55 in] |
| Nominal Size (Series Table, L X W X D) | 167 mm x 107 mm x 65 mm |
| UPC | 623980545363 |
| UNSPSC | 39121301 |
| Packaging Type | shrink wrap |
| Shipping Weight | 0.56 lbs (0.25 kg) |
| Finish | Matte textured |
| Material | ABS Plastic |
| Solid Models | .stp or .x_t |
| Lid Fastening | Self-tapping screws into plastic posts |
| Plastic Grade | General purpose ABS |
| Replacement Gaskets | 1594EGASKET |
| Factory Modification | Milling, drilling, printing etc. |
| Replacement Cover Screws | 1594TS100 (pkg. 100) [#4 x 1" Self-Tapping] |
| Average Wall Thickness (Series) | 0.13 in (3.3 mm) |
| IP Rating | IP54 |
| Chemical Resistance | Avoid acetone, ketones, ethers, aromatic and chlorinated hydrocarbons, thread locking compounds, cutting or tapping fluid, water detection paste, anti-seize paste, strong solvents or cleaners, and some greases and oils |
| IP Upgrade (Series) | Rated IP54; can be upgraded to IP66 with gaskets and screws with o-rings |
| Flame Rating | UL94 HB |
| RoHS Compliant | Yes |
| REACH Compliant | Yes |
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General purpose ABS plastic with a UL94 HB flame rating.
6.57 in x 4.2 in x 2.56 in (167 mm x 107 mm x 65 mm).
The drawing lists the non-flame retardant gray as Grey RAL 7035.
It is rated IP54, and the series states economy versions can be upgraded to IP66 with gaskets and screws with o-rings.
The chemical resistance statement advises against acetone, ketones, ethers, aromatic and chlorinated hydrocarbons, thread locking compounds, cutting or tapping fluid, strong solvents, and some greases and oils.

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