
The Hammond 1591XXGSFLBK is the economy black version of the 1591XXG enclosure, a mid-size member of the 1591XX family of ABS plastic multi-purpose enclosures with PC board standoffs. It is intended for electronics designers, OEM engineers and technicians who need a flanged, general purpose plastic project box that holds a printed circuit board horizontally.
As an economy version it is molded from general purpose ABS that is not flame retardant (flame rating UL94 HB), and the lid is assembled with #4 x 1/2" self-tapping screws driven into fully plastic posts rather than brass inserts, giving a simpler assembly where a flame retardant rating is not required.
The ordering table lists the 1591XXG at 4.41 in (112 mm) long, 3.78 in (96 mm) wide and 1.50 in (38 mm) deep; the part page gives a nominal size of 4.8 in x 3.7 in x 1.4 in (122 mm x 94 mm x 36 mm). Inside, the drawing shows 116.30 mm [4.58 in] x 89.75 mm [3.53 in] with 34.00 mm [1.34 in] of inside height and a 2.00 mm [.08 in] wall. A board up to 115.98 mm [4.57 in] x 89.26 mm [3.51 in] fits in either the box or the lid, mounting on the integral standoffs that accept #4 x 1/4" self-tapping screws (not included).
Mounting flanges are integrated into the lid, extending overall length to 146.17 mm [5.75 in]. Four molded countersunk holes (Ø5.00 mm thru, 134.20 mm [5.28 in] spacing) allow installation to a wall or shelf, and an oval hole in each side of the flange lets the unit be strapped or hung with tie wraps. The internal sides are smooth for easy connector installation.
The 1591XXGSFLBK is designed to meet IP54 against dust and splashing water, is RoHS and REACH compliant, and ships shrink wrapped at 0.26 lbs (0.12 kg). Enclosures can be factory modified (milling, drilling, printing) and solid models are available in STEP or IGES.
| Flange Features | Mounting flanges integrated into the lid; four molded countersunk holes for wall or shelf installation; oval hole in each side of flange for strapping or hanging with tie wraps |
| Flange Tab Width | 85.45 mm [3.36 in] (tab dimensions show maximum size, tab may vary) |
| Flange Mounting Hole Spacing | 134.20 mm [5.28 in] |
| Overall Length Incl. Flanged Lid | 146.17 mm [5.75 in] |
| Type | general purpose, flanged |
| Series | 1591XX Series ABS Plastic Multi-Purpose Enclosures w/ PC Board Standoffs |
| Version | General Purpose ABS w/ Self Tapping Screws |
| Description | Enclosure - plastic |
| Ordering Table | Enclosures With Mounting Flanges |
| Enclosure Size Code | 1591XXG |
| Manufacturer Short Description | GP ABS PLASTIC CASE |
| Box Height | 35.25 mm [1.39 in] |
| Lid Height | 6.50 mm [.26 in] |
| Inside Width | 89.75 mm [3.53 in] |
| Inside Height | 34.00 mm [1.34 in] |
| Inside Length | 116.30 mm [4.58 in] |
| Wall Thickness | 2.00 mm [.08 in] |
| Enclosure Depth | 1.50 in (38 mm) |
| Enclosure Width | 3.78 in (96 mm) |
| Enclosure Length | 4.41 in (112 mm) |
| Box Width (Drawing) | 95.91 mm [3.78 in] |
| Box Length (Drawing) | 122.46 mm [4.82 in] |
| Nominal Size (L X W X H) | 4.8 in x 3.7 in x 1.4 in (122 mm x 94 mm x 36 mm) |
| Overall Height, Box + Lid (Drawing) | 38.00 mm [1.50 in] |
| UPC | 623980035291 |
| UNSPSC | 39121301 |
| Part Number | 1591XXGSFLBK |
| Lid Fastening | #4 x 1/2" self-tapping screws into fully plastic posts |
| Recommended Torque | (35-43) ozf.in / (25-30) cN.m |
| Included In Assembly | Box, lid and 4 cover screws |
| Included Screw Finish | Black |
| Replacement Lid Screws | 1591TS100 (nickel plated, pack of 100), 1591TS100BK (black, pack of 100) |
| Solid Models | Available in STEP or IGES |
| Factory Modification | Milling, drilling, printing etc. available from the factory on quote |
| Internal Sides | Smooth for easy connector installation |
| PC Board Standoffs | Integral standoffs in both box and lid |
| PCB Post Screw Size | #4 x 1/4" self-tapping (not included with enclosure) |
| Max. PC Board Size (Drawing) | 115.98 mm [4.57 in] x 89.26 mm [3.51 in] - fits in box or in lid |
| Max. P.C. Board Width (Part Page) | 115.98 mm |
| PC Board Screws (Sold Separately) | 1593ATS50 (pack of 50), 1593ATS100 (pack of 100) |
| Max. P.C. Board Length (Part Page) | 89.26 mm |
| Packaging Type | Shrink wrap |
| Shipping Weight | 0.26 lbs (0.12 kg) |
| Color | Black |
| Finish | Black textured |
| Material | ABS Plastic |
| Plastic Grade | General purpose ABS (GPABS), not flame retardant |
| IP Rating | IP54 |
| Protection | Protects against access of dust and splashing water |
| Chemical Resistance | Avoid acetone, ketones, ethers, aromatic and chlorinated hydrocarbons, thread-locking compounds, cutting/tapping fluid, water detection paste, anti-seize paste, strong solvents and some greases and oils |
| Flame Rating | UL94 HB |
| RoHS Compliant | Yes |
| REACH Compliant | Yes |
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The series ordering table lists 4.41 in (112 mm) long x 3.78 in (96 mm) wide x 1.50 in (38 mm) deep, and the part page gives a nominal size of 4.8 in x 3.7 in x 1.4 in (122 mm x 94 mm x 36 mm). Inside dimensions per the drawing are 116.30 mm [4.58 in] x 89.75 mm [3.53 in] x 34.00 mm [1.34 in].
The drawing shows a maximum PCB size of 115.98 mm [4.57 in] x 89.26 mm [3.51 in], which fits in the box or in the lid. PC board screws are not supplied; the posts accept #4 x 1/4" self-tapping screws (1593ATS50 or 1593ATS100 packs).
No. The economy black version is molded from general purpose plastic that is not flame retardant; its flame rating is UL94 HB. The standard black and gray versions of the 1591XXG are the flame retardant UL94 V-0 option.
With #4 x 1/2" self-tapping screws into fully plastic posts. Replacement lid screws come in packs of 100 as 1591TS100 (nickel plated) or 1591TS100BK (black). Recommended torque is (35-43) ozf.in / (25-30) cN.m.
The flanges are integrated into the lid, giving an overall length of 146.17 mm [5.75 in]. Four molded countersunk holes (Ø5.00 mm thru, Ø9.00 mm x 82°) allow wall or shelf mounting, and an oval hole in each side lets the unit be strapped or hung with tie wraps.
It is designed to meet IP54, providing protection against access of dust and splashing water.

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