
The 1591USBK is the black economy version of the square 120 x 120 x 59 mm (4.72 x 4.72 x 2.32 in) 1591 Series enclosure, without mounting flanges. It gives builders and OEMs a spacious, low-profile project box where flame retardancy is not required.
It is molded from general purpose ABS rated UL94 HB; economy versions are not flame retardant. Card guides molded into all side walls hold 1.5 mm (0.062") boards vertically, and lap joint construction protects against dust and splashing water to an IP54 design.
The drawing gives 120.00 x 120.00 x 59.00 mm overall and 113.54 x 113.54 x 54.90 mm inside. Four #4 self-tapping screws fix the lid into fully plastic posts, and black enclosures include black screws; recommended torque is 42–57 ozf.in (30–40 cN.m).
The 1591USBK includes box, lid and 4 cover screws, ships in shrink wrap at 0.32 lbs (0.15 kg) and is RoHS and REACH compliant. The 1591UC clear lid and 1591TS100BK replacement screws are listed accessories.
The drawing notes that the enclosure can be factory modified with milling, drilling or printing, and solid models are available in .stp or .x_t for design work. 1591Z card adaptors allow horizontal PCB mounting.
| Type | project box, general purpose |
| Colour | Black |
| Series | 1591 Series – ABS Plastic Multipurpose Enclosures w/ Card Guides |
| Part Number | 1591USBK |
| Mounting Style | No mounting flanges |
| Enclosure Grade | General purpose ABS (economy version, not flame retardant) |
| Long Description | enclosure - plastic |
| Short Description | GPABS PLASTIC CASE |
| Inside Width | 113.54 mm [4.470 in] |
| Inside Height | 54.90 mm [2.161 in] |
| Inside Length | 113.54 mm [4.470 in] |
| Size (L X W X H) | 4.72 in x 4.72 in x 2.32 in (120 mm x 120 mm x 59 mm) |
| Overall Width (Drawing) | 120.00 mm [4.724 in] |
| Overall Height (Drawing) | 59.00 mm [2.323 in] |
| Overall Length (Drawing) | 120.00 mm [4.724 in] |
| Nominal Size (L X W X Depth, Ordering Table) | 4.72 in (120 mm) x 4.72 in (120 mm) x 2.32 in (59 mm) |
| Clear Lid Accessory | 1591UC |
| Nylon Belt / Pocket Clip | 1599CLIP (black) or 1599CLIPGY (grey) |
| Replacement Cover Screws | 1591TS100 (nickel plated/silver) or 1591TS100BK (black), #4 x 1/2" self-tapping, pack of 100 |
| UPC | 623980794181 |
| UNSPSC | 39121301 |
| Card Guides | Molded into all side walls; accept 1.5 mm (0.062") thick boards; ideally suited for vertical PCB mounting |
| Guide Depth | 1.00 mm [0.039 in] |
| Guide Width | 3.00 mm [0.118 in] |
| Guide Height | 49.90 mm [1.965 in] |
| Guide Slot Width | 2.06 mm [0.081 in] |
| Horizontal PCB Mounting | Optional PC board card adaptors 1591Z6 (6 pack), 1591Z50 (50 pack), 1591Z100 (100 pack), molded from flame retardant ABS; recommended PCB thickness 1.5–1.75 mm |
| Solid Models | Available in .stp or .x_t |
| Drawing Reference | 1591US (REV: 07.01.2020) |
| Packaging Type | shrink wrap |
| Shipping Weight | 0.32 lbs (0.15 kg) |
| Included | Box, lid and 4 cover screws |
| Material | ABS Plastic (general purpose ABS, GPABS) |
| Screw Finish | Black screws (black enclosures) |
| Lid Fastening | #4 self-tapping screws into fully plastic posts |
| Machinability | Factory modification available (milling, drilling, printing) |
| Joint Construction | Lap joint – protects against access of dust and splashing water |
| Recommended Cover Screw Torque | 42–57 ozf.in (30–40 cN.m) |
| IP Rating | IP54 (designed to meet IP54) |
| Chemical Resistance | Avoid acetone, ketones, ethers, aromatic and chlorinated hydrocarbons, thread locking compounds, cutting/tapping fluid, strong solvents; use only plastic-safe cleaners |
| Flame Rating | UL94 HB |
| RoHS Compliant | Yes |
| REACH Compliant | Yes |
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The 1591USBK is general purpose ABS (UL94 HB) with self-tapping screws into plastic posts; the 1591UBK is flame retardant ABS (UL94 V-0) with machine screws into brass inserts.
Box, lid and 4 cover screws.
42–57 ozf.in (30–40 cN.m).
Yes, 1591UC, a flame retardant polycarbonate clear lid.

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