
The 1591TGY is a light gray, 120 x 80 x 59 mm (4.72 x 3.16 x 2.32 in) project box from the 1591 Series of ABS multipurpose enclosures with card guides. It has no mounting flanges and is the standard flame retardant version, a straightforward choice for electronics designers and hobbyists housing vertically mounted circuit boards.
It is molded from easy-to-machine flame retardant ABS carrying a UL94 V-0 flammability rating. Card guides molded into all side walls accept 1.5 mm (0.062") boards. Lap joint construction guards against dust and splashing water and the enclosure is designed to meet IP54.
The lid is secured with M3 x 10 mm Phillips machine screws threaded into pre-installed brass inserts, suited to repetitive assembly and disassembly; light gray enclosures include nickel finish screws. Recommended cover screw torque is 35.5–42.5 ozf.in (25–30 cN.m). The 1591TGY assembly includes box, lid, 4 cover screws and brass inserts, and the 1591TC clear flame retardant polycarbonate lid is available as an accessory.
The part is RoHS and REACH compliant and ships in shrink wrap. Factory modification such as milling, drilling and printing is offered, and solid models are available in .stp or .x_t.
| Type | project box, general purpose |
| Colour | Light Gray |
| Series | 1591 Series – ABS Plastic Multipurpose Enclosures w/ Card Guides |
| Part Number | 1591TGY |
| Mounting Style | No mounting flanges |
| Enclosure Grade | Flame retardant ABS (standard version) |
| Long Description | enclosure - plastic |
| Short Description | ABS PLASTIC |
| Inside Width | 73.74 mm [2.903 in] |
| Inside Height | 54.80 mm [2.157 in] |
| Inside Length | 113.54 mm [4.470 in] |
| Size (L X W X H) | 4.72 in x 3.16 in x 2.32 in (120 mm x 80 mm x 59 mm) |
| Overall Width (Drawing) | 80.20 mm [3.157 in] |
| Overall Height (Drawing) | 58.90 mm [2.319 in] |
| Overall Length (Drawing) | 120.00 mm [4.724 in] |
| Nominal Size (L X W X Depth, Ordering Table) | 4.72 in (120 mm) x 3.15 in (80 mm) x 2.32 in (59 mm) |
| Clear Lid Accessory | 1591TC |
| Nylon Belt / Pocket Clip | 1599CLIP (black) or 1599CLIPGY (grey) |
| Replacement Cover Screws | 1591MS100 (nickel plated/silver) or 1591MS100BK (black), M3-0.5 x 10 mm, pack of 100 |
| UPC | 623980793900 |
| UNSPSC | 39121301 |
| Card Guides | Molded into all side walls; accept 1.5 mm (0.062") thick boards; ideally suited for vertical PCB mounting |
| Guide Depth | 1.00 mm [0.039 in] |
| Guide Width | 3.00 mm [0.118 in] |
| Guide Height | 49.80 mm [1.961 in] |
| Guide Slot Width | 2.06 mm [0.081 in] |
| Horizontal PCB Mounting | Optional PC board card adaptors 1591Z6 (6 pack), 1591Z50 (50 pack), 1591Z100 (100 pack), molded from flame retardant ABS; recommended PCB thickness 1.5–1.75 mm |
| Solid Models | Available in .stp or .x_t |
| Drawing Reference | 1591T (REV: 06.16.2023) |
| Packaging Type | shrink wrap |
| Shipping Weight | 0.29 lbs (0.13 kg) |
| Included | Box, lid, 4 cover screws and pre-installed brass inserts |
| Material | ABS Plastic (flame retardant ABS, FRABS) |
| Screw Finish | Nickel finish screws (light gray enclosures) |
| Lid Fastening | M3 x 10 mm Phillips machine screws (M3-0.5) threaded into pre-installed integral brass inserts |
| Machinability | Factory modification available (milling, drilling, printing) |
| Joint Construction | Lap joint – protects against access of dust and splashing water |
| Recommended Cover Screw Torque | 35.5–42.5 ozf.in (25–30 cN.m) |
| IP Rating | IP54 (designed to meet IP54) |
| Chemical Resistance | Avoid acetone, ketones, ethers, aromatic and chlorinated hydrocarbons, thread locking compounds, cutting/tapping fluid, strong solvents; use only plastic-safe cleaners |
| Flame Rating | UL94 V-0 |
| RoHS Compliant | Yes |
| REACH Compliant | Yes |
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The listed size is 4.72 x 3.16 x 2.32 in (120 x 80 x 59 mm). Inside dimensions are 113.54 x 73.74 x 54.80 mm.
Yes. 1591TC is a flame retardant polycarbonate clear lid (lid only) listed for this size.
M3 x 10 mm Phillips machine screws threaded into pre-installed brass inserts; light gray enclosures include nickel finish screws. Replacements: 1591MS100.
The drawing lists flame retardant ABS versions 1591TBG (beige), 1591TBK (black), 1591TBU (blue) and 1591TGY (grey).
The drawing notes the enclosure can be factory modified (milling, drilling, printing etc.).

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